UPDATED: 02/01/2018 — see Change Log
OWNER: Nutrien
PROJECT: Nitrogen plant
SUMMARY STATUS: Operational
Ammonia production began at Augusta in 1964. The present plant started up in 1977, with revamps and expansions in 1996 and 2012, and a significant ammonia expansion during turnaround in 2016. In January 2018, Nutrien was formed through a "merger of equals" between Agrium and PotashCorp that was originally announced in September 2016.
UPDATED: 10/16/2017 — see Change Log
OWNER: Koch Fertilizer Beatrice LLC (Koch Industries Inc)
PROJECT: Ammonia-UAN plant, expansion
SUMMARY STATUS: Operational
In operation since 1964, Koch's Beatrice plant was recently expanded, during the turnaround in 2015-2016.
UPDATED: 04/17/2017 — see Change Log
OWNER: OCI Partners LP (OCI NV)
PROJECT: Ammonia plant restart & expansion
SUMMARY STATUS: Operational
OCI Partners restarted the Beaumont methanol-ammonia plant at the end of 2011, and completed a debottlenecking project in 2015 with minor delays and cost over-runs. Since then, the ammonia plant has been producing at record levels, with output slightly more than 100% capacity in 2016. In December 2016, Dutch majority owner OCI NV launched an all-stock buyout offer to acquire the remaining ~20% of OCI Partners, but this was shelved in April 2017 and the offer terminated.
UPDATED: 10/19/2017 — see Change Log
OWNER: Yara Belle Plaine Inc (Yara International ASA)
PROJECT: Nitrogen fertilizer complex and brownfield ammonia-urea plant
SUMMARY STATUS: Operational
Built in 1992, the Saskferco project was, until 2016, the newest world-scale, natural gas-based ammonia plant in North America. It was purchased by Yara in 2008, and expanded in 2008-9. Yara considered building a new brownfield ammonia-urea plant but, in 2013, cancelled those plans because costs grew too high and it had concerns about overcapacity.
UPDATED: 10/01/2018 - see Change Log
OWNER: Dakota Gasification Company (Basin Electric Power Cooperative)
PROJECT: Existing plant, urea brownfield
SUMMARY STATUS: Operational
Dakota Gasification Company's new urea plant started up early in 2018, when granular urea became the 11th product made at the Great Plains Synfuels Plant (DEF became the 12th). Fertilizers now represent more than 50% of the entire plant's expected revenues. Construction on the new urea plant began in Summer 2014, and would have been completed by mid-2017 but destructive storms flattened the new urea storage building in 2016, which had to be demolished and the foundations ripped out before construction could restart. A small ammonia expansion was completed during the project.
UPDATED: 02/06/2018 — see Change Log
OWNER: Nutrien
PROJECT: Ammonia-Urea Plant, expansion & urea brownfield
SUMMARY STATUS: Ammonia expansion Cancelled, Urea brownfield Operational
In April 2017, Agrium "successfully commissioned" its brownfield urea plant at Borger, which had been under construction since March 2014, more than a year behind schedule and 10% over budget. An expected debottleneck of the ammonia line was cancelled in 2015. In January 2018, Nutrien was formed through a "merger of equals" between Agrium and PotashCorp that was originally announced in September 2016.
UPDATED: 10/16/2017 — see Change Log
OWNER: Koch Fertilizer Canada ULC (Koch Industries Inc)
PROJECT: Nitrogen fertilizer plant
SUMMARY STATUS: Operational
In operation since 1967. Koch expanded its Brandon plant in Manitoba, Canada, beginning construction in 2014, for start-up in Spring 2016.
UPDATED: 02/01/2018 — see Change Log
OWNER: Nutrien
PROJECT: Ammonia-urea plant
SUMMARY STATUS:
The Carseland plant has been producing ammonia and urea since 1977. In January 2018, Nutrien was formed through a "merger of equals" between Agrium and PotashCorp that was originally announced in September 2016.
UPDATED: 03/22/2018 — see Change Log
OWNER: Cherokee Nitrogen LLC (LSB Industries Inc)
PROJECT: Nitrogen production complex
SUMMARY STATUS: Operational
The Cherokee plant has been producing nitrogen fertilizers since 1961, and was acquired by LSB Industries in 2000. With repeated outages over the years, LSB is focused on improving reliability at the site, which serves agricultural and industrial markets; most recently, in 2Q 2017, the Cherokee site reported a 100% on-stream rate.
UPDATED: 07/23/2017 — see Change Log
OWNER: Dyno Nobel (Incitec Pivot Limited)
PROJECT: Ammonium Nitrate plant
SUMMARY STATUS: Operational
In operation since 1965, the Cheyenne plant primarily produces industrial ammonium nitrate, for Dyno Nobel's explosives market. It is currently producing ammonia at record levels, although a 4-6 week turnaround is scheduled for 2H2017. The site has been expanded recently, with additions of a second industrial ammonium nitrate plant and a DEF production unit.
UPDATED: 04/28/2018 — see Change Log
OWNER: Coffeyville Resources Nitrogen Fertilizers LLC (CVR Partners LP / CVR Energy Inc)
PROJECT: Ammonia-UAN plant
SUMMARY STATUS: Operational
The Coffeyville plant started up in 2000 and, until 2016, was the newest ammonia plant in the US. It is currently the only ammonia plant in the US to use petroleum coke feedstock. In April 2016, CVR merged with Rentech; and also completed minor expansion work on its Coffeyville ammonia plant.
UPDATED: 09/02/2017 — see Change Log
OWNER: Terra International (Canada) Inc (CF Industries Holdings Inc)
PROJECT: Nitrogen production plant
SUMMARY STATUS:
The Courtright plant has been producing ammonia since 1966, with a second plant commissioned in 1985. Originally built by ICI, later acquired by Terra, it is now owned by CF Industries. An expansion of the urea plant is currently under construction.
UPDATED: 01/01/2016 — see Change Log
OWNER: Green Valley Chemical Corporation
PROJECT: Ammonia plant
SUMMARY STATUS:
In operation since 1966, Green Valley Chemical's Creston plant is the smallest stand-alone commercial ammonia plant in the US.
UPDATED: 10/16/2017 — see Change Log
OWNER: Koch Fertilizer Dodge City LLC (Koch Industries Inc)
PROJECT: Ammonia-UAN plant
SUMMARY STATUS:
In operation since 1968. In 2012, Koch Industries announced potential "production enhancements" at this and other sites but, despite completing major expansions at its other sites, there have been no indications of any expansions at Dodge City.
UPDATED: 09/27/2017 — see Change Log
OWNER: CF Industries Nitrogen LLC (CF Industries Holdings Inc)
PROJECT: Nitrogen fertilizer complex, Brownfield ammonia-urea-UAN plant
SUMMARY STATUS: Operational
Donaldsonville began producing ammonia in 1966. Today, the site is a collection of individual plants, variously owned across the decades by CF Industries as well as Terra, Triad, Mississippi Chemical, First Mississippi, and Ampro. The new ammonia plant was due to start-up in early 2016, but only became operational in October 2016; the new urea plant was commissioned in November 2015, and the new UAN plant in March 2016. Donaldsonville is now "the largest nitrogen facility in the world."
UPDATED: 04/30/2018 — see Change Log
OWNER: East Dubuque Nitrogen Fertilizers, LLC (CVR Partners LP / CVR Energy Inc)
PROJECT: Nitrogen fertilizer plant
SUMMARY STATUS: Operational
The East Dubuque nitrogen plant started up in 1965. Rentech completed expansions of the urea line in 2013 and the ammonia line in 2014. In April 2016, Rentech and CVR Partners merged, and the plant now operates as a subsidiary of CVR. Also in 2016, CVR completed minor expansion work on its ammonia plant.
UPDATED: 12/10/2017 — see Change Log
OWNER: Koch Fertilizer Enid LLC (Koch Industries Inc)
PROJECT: Nitrogen fertilizer plant, ammonia expansion, urea brownfield
SUMMARY STATUS: Construction Phase
Koch is expanding its Enid plant, the "single largest project investment in company history," increasing capacity on both ammonia lines, debottlenecking the existing urea plant, and building a new urea plant. The ground-breaking took place in October 2014; the project is slightly behind schedule, but construction was expected to be complete in 2017.
UPDATED: 02/21/2018 — see Change Log
OWNER: The Mosaic Company
PROJECT: Ammonia plant debottleneck and brownfield ammonia plant
SUMMARY STATUS: Operational
Faustina has been producing ammonia since 1968. Mosaic chose to implement an emissions reduction project in 2017 instead of a debottleneck at Faustina. In October 2013, Mosaic abandoned plans for a $1.1 billion ammonia brownfield plant, because it became "unnecessary" after Mosaic acquired CF Industries' phosphate operations. In early 2018, Mosaic derated the capacity at Faustina.
UPDATED: 10/16/2017 — see Change Log
OWNER: Koch Industries
PROJECT: Ammonia / UAN plant
SUMMARY STATUS:
In operation since 1967. In 2012, Koch Industries announced potential "production enhancements" at this and other sites but, despite completing major expansions at its other sites, there have been no indications of any expansions at Fort Dodge.
UPDATED: 02/01/2018 — see Change Log
OWNER: Nutrien
PROJECT: Ammonia-urea plant
SUMMARY STATUS:
The ammonia-urea plant in Fort Saskatchewan has been in operation since 1983. In January 2018, Nutrien was formed through a "merger of equals" between Agrium and PotashCorp that was originally announced in September 2016.
UPDATED: 11/25/2015 — see Change Log
OWNER: Sherritt International
PROJECT: Ammonia plant
SUMMARY STATUS:
In operation since 1954, Sherritt's ammonia plant provides raw material for its Fort Saskatchewan metals refinery, as well as excess and byproducts for sale as fertilizer.
UPDATED: 08/10/2018 — see Change Log
OWNER: AdvanSix Inc (Honeywell spin-off)
PROJECT: Existing ammonia plant
SUMMARY STATUS: Operational
Ammonia production began at Hopewell in 1928, at which time it was the largest ammonia plant in the US. Today, using a plant built in 1965, ammonia is upgraded to caprolactam, for nylon; byproduct ammonium sulfate is sold as fertilizer. Unfortunately, the Hopewell site has a long history as an environmental disaster zone. In October 2016, Honeywell's resins and chemicals division was spun-off to become AdvanSix. Ammonia capacity increased slightly as a result of the Q4 2016 turnaround.
UPDATED: 02/06/2018 — see Change Log
OWNER: Nutrien
PROJECT: Ammonia plant
SUMMARY STATUS:
The Joffre plant, in operation since 1987, is the only remaining ammonia plant in Canada to use industrial byproduct hydrogen as feedstock. In January 2018, Nutrien was formed through a "merger of equals" between Agrium and PotashCorp that was originally announced in September 2016.
UPDATED: 02/01/2018 — see Change Log
OWNER: Nutrien
PROJECT: Nitrogen fertilizer plant, expansion
SUMMARY STATUS: Operational
Announced in 2013, PotashCorp's latest ammonia expansion came online in October 2015 after a 7-week turnaround. The urea expansion came online in 2014. The Lima site has been producing ammonia since 1955. In January 2018, Nutrien was formed through a "merger of equals" between Agrium and PotashCorp that was originally announced in September 2016.
UPDATED: 10/03/2018 — see Change Log
OWNER: CF Industries Holdings Inc (formerly Canadian Fertilizers Limited)
PROJECT: Ammonia-urea plant, Ammonia Expansion
SUMMARY STATUS:
In operation since 1976, CF Industries' Medicine Hat plant is the largest ammonia plant in Canada, and the second largest in North America. Although the plant's capacity was derated in recent years, a bigger expansion is expected as part of the maintenance turnaround scheduled for 2018.