Category: Ammonia Plants

Geneva, NE – Fortigen

UPDATED: 10/03/2017 — see Change Log

OWNER: Fortigen Geneva LLC (Tetrad Corporation)
PROJECT: Greenfield ammonia plant

SUMMARY STATUS: Under Construction
Fortigen is building a small ammonia plant outside Geneva, NE, to supply fertilizer to local farmers. The project broke ground in March 2016 for an anticipated start-up by Fall 2017 but this schedule is now slightly delayed. There is already talk of expanding the site, to add urea and DEF production.

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Freeport, TX — Yara/BASF

UPDATED: 09/21/2017 — see Change Log

OWNER: Yara Freeport LLC DBA Texas Ammonia (Yara / BASF joint venture)
PROJECT: Brownfield ammonia plant

SUMMARY STATUS: Construction phase
On schedule for start-up in 2017, despite Hurricane Harvey. Yara and BASF held a groundbreaking ceremony in July 2015, five months after the companies confirmed their investment decision and announced details of their joint venture relationship, the EPC contract award, and a 20-year feedstock supply contract.

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Rock Springs, WY — Simplot

UPDATED: 08/09/2017 — see Change Log

OWNER: Simplot Phosphates (J.R. Simplot)
PROJECT: Brownfield ammonia plant

SUMMARY STATUS: Commissioning Phase
Simplot began building its new ammonia plant in October 2014, adjacent to its existing phosphate fertilizer plant. The project was scheduled to be complete in Q3 2016, but delays pushed expected start-up into mid-2017. The investment is "one of the largest in company history," and will make Simplot self-sufficient for ammonia.

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Kemper County, MS — Southern Company

UPDATED: 09/02/2017 — see Change Log

OWNER: Mississippi Power Company (Southern Company)
PROJECT: Greenfield power plant, ammonia byproduct

SUMMARY STATUS: Operational / Abandoned
Kemper County Energy Facility, a 582 MW power plant, was one of the US DOE's flagship "clean coal" projects. It was to produce ammonia as a byproduct of its coal-to-syngas process. The plant has been producing power from natural gas since August 2014, but experienced profound delays and budget overruns with the clean coal portion, which now appears to have been abandoned (with layoffs at the adjacent coal mine).

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Borger, TX — Agrium

Ammonia plant: Borger, TX - Agrium

UPDATED: 04/19/2017 — see Change Log

OWNER: Agrium
PROJECT: Ammonia-Urea Plant, expansion & urea brownfield

SUMMARY STATUS: Ammonia expansion Cancelled, Urea brownfield Operational
In April 2017, Agrium "successfully commissioned" its brownfield urea plant at Borger, which had been under construction since March 2014, more than a year behind schedule and 10% over budget. An expected debottleneck of the ammonia line was cancelled in 2015.

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Enid, OK — Koch Industries

Ammonia plant: Enid, OK - Koch Industries

UPDATED: 10/16/2017 — see Change Log

OWNER: Koch Fertilizer Enid LLC (Koch Industries Inc)
PROJECT: Nitrogen fertilizer plant, ammonia expansion, urea brownfield

SUMMARY STATUS: Construction Phase
Koch is expanding its Enid plant, the "single largest project investment in company history," increasing capacity on both ammonia lines, debottlenecking the existing urea plant, and building a new urea plant. Ground-breaking took place in October 2014; the project is slightly behind schedule, with construction expected to be complete in 2017.

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Faustina, LA — Mosaic Company

UPDATED: 03/14/2017 — see Change Log

OWNER: The Mosaic Company
PROJECT: Ammonia plant debottleneck and brownfield ammonia plant

SUMMARY STATUS: Planning phase
Mosaic is choosing between a debottlenecking project or an emissions reduction project at Faustina. In October 2013, Mosaic abandoned plans for a $1.1 billion ammonia brownfield plant, because it became "unnecessary" after Mosaic acquired CF Industries' phosphate operations.

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Wever, IA — OCI

UPDATED: 09/20/2017 — see Change Log.

OWNER: Iowa Fertilizer Company (OCI NV / Orascom)
PROJECT: Greenfield nitrogen fertilizer plant

OCI announced the start-up of the ammonia plant in April 2017 but, while the site is mechanically complete and all the downstream plants are capable of production above nameplate capacity, the ammonia plant is having trouble ramping up and the EPC firm has yet to finish testing and project hand-over. Despite OCI's first-mover advantage, the Wever plant is now two years delayed and more than a billion dollars over budget. OCI wanted to do mergers and acquisitions but didn't have much success: it failed to merge with CF Industries in 2016 and failed to buy out its subsidiary, OCI Partners, in 2017.

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