SUMMARY STATUS: Planning
In December 2017, this proposed ammonia-urea plant was relaunched as Projet Bécancour: a methanol-urea production facility. IFFCO Canada is still the primary project sponsor, making good on its promise, when it put the plant on hold in October 2016, that "Le projet n'est pas mort." The brownfield plant was originally announced in 2012 for a 2017 start-up, but was put on hold repeatedly when construction costs ballooned from $1.2 to more than $2.0 billion, natural gas feedstock supply could not be secured, and the urea market tanked.
OWNER: Dakota Gasification Company (Basin Electric Power Cooperative)
PROJECT: Existing plant, urea brownfield
SUMMARY STATUS: Commissioning phase
Construction on the new urea plant began in Summer 2014, and would have been complete mid-2017. In 2016, however, destructive storms flattened the new urea storage building, which had to be demolished and the foundations ripped out before construction could restart. Commissioning is now underway, and full start-up is expected early in 2018. Granular urea will now be the 11th product made at the Great Plains Synfuels Plant (the 12th will be DEF), and fertilizers now represent more than 50% of the plant's expected revenues.
SUMMARY STATUS: Operational
Ammonia production began at Hopewell in 1928, at which time it was the largest ammonia plant in the US. Today, using a plant built in 1965, ammonia is upgraded to caprolactam, for nylon; byproduct ammonium sulfate is sold as fertilizer. Unfortunately, the Hopewell site has a long history as an environmental disaster zone. In October 2016, Honeywell's resins and chemicals division was spun-off to become AdvanSix. Ammonia capacity increased slightly as a result of the Q4 2016 turnaround.
SUMMARY STATUS: Operational, expansion cancelled
The Redwater fertilizer plant, which started up in 1968, may be the largest fertilizer complex in Canada. An expansion of the urea plant was cancelled in 2013. Redwater should soon begin feeding its excess CO2 into a new pipeline, the Alberta Carbon Trunk Line, which will transport it to old oil fields for EOR and underground storage. In January 2018, Nutrien was formed through a "merger of equals" between Agrium and PotashCorp that was originally announced in September 2016.