Tag: DEF

American Falls, ID — Magnida

UPDATED: 05/01/2017 — see Change Log

OWNER: Magnida (Magnolia Nitrogen Idaho LLC / Egypt Kuwait Holding Company)
PROJECT: Greenfield nitrogen fertilizer plant

SUMMARY STATUS:
In September 2016, local news reports implied that Magnida was winding down. The project was first announced in 2013, as a revitalized fertilizer version of a power plant initially proposed in 2005. Magnida's equity was originally committed in full, but became uncertain when costs escalated and the project met with resistance, finally the sponsor pulled out and new equity partners could not be found.

Read more

Becancour, QB — IFFCO

Ammonia plant: Becancour, QB - IFFCO Canada

UPDATED: 10/24/2016 — see Change Log

OWNER: IFFCO Canada (IFFCO joint venture)
PROJECT: Brownfield urea plant

SUMMARY STATUS: On hold (again)
""Le projet n'est pas mort." In October 2016, IFFCO Canada reduced itself to a skeleton staff, with plans to keep the project "sur la glace" until the urea market recovers. In December 2015, it put the urea plant on hold "until favourable economic conditions prevail." The project had only been "reactivated" in June 2015, having previously been put on "strategic pause" in December 2014. In 2014, its backers coped with snowballing costs and no secure supply of natural gas but, in 2015, it was the market price of urea that dropped too low for the financiers' comfort.

Read more

Beulah, ND — Dakota Gas

UPDATED: 11/14/2017 - see Change Log

OWNER: Dakota Gasification Company (Basin Electric Power Cooperative)
PROJECT: Existing plant, urea brownfield

SUMMARY STATUS: Construction phase
Construction on the new urea plant began in Summer 2014, for an expected start-up in mid-2017. In 2016, however, destructive storms flattened the new urea storage building, which had to be demolished and the foundations ripped out before construction could restart. Start-up is now expected in 2018. Granular urea will be the 11th product made at the Great Plains Synfuels Plant, and the 12th will be DEF.

Read more

Borger, TX — Agrium

Ammonia plant: Borger, TX - Agrium

UPDATED: 04/19/2017 — see Change Log

OWNER: Agrium
PROJECT: Ammonia-Urea Plant, expansion & urea brownfield

SUMMARY STATUS: Ammonia expansion Cancelled, Urea brownfield Operational
In April 2017, Agrium "successfully commissioned" its brownfield urea plant at Borger, which had been under construction since March 2014, more than a year behind schedule and 10% over budget. An expected debottleneck of the ammonia line was cancelled in 2015.

Read more

Cherokee, AL — LSB Industries

Ammonia plant: Cherokee, Alabama - LSB Industries

UPDATED: 19/19/2017 — see Change Log

OWNER: Cherokee Nitrogen LLC (LSB Industries Inc)
PROJECT: Nitrogen production complex

SUMMARY STATUS: Operational
The Cherokee plant has been producing nitrogen fertilizers since 1961, and was acquired by LSB Industries in 2000. With repeated outages over the years, LSB is focused on improving reliability at the site, which serves agricultural and industrial markets; most recently, in 2Q 2017, the Cherokee site reported a 100% on-stream rate.

Read more

Courtright, ON — CF Industries

Ammonia plant: Courtright, Ontario - CF Industries

UPDATED: 09/02/2017 — see Change Log

OWNER: Terra International (Canada) Inc (CF Industries Holdings Inc)
PROJECT: Nitrogen production plant

SUMMARY STATUS:
The Courtright plant has been producing ammonia since 1966, with a second plant commissioned in 1985. Originally built by ICI, later acquired by Terra, it is now owned by CF Industries. An expansion of the urea plant is currently under construction.

Read more

Tuscola, IL — Cronus Chemical

UPDATED: 09/19/2017 — see Change Log

OWNER: Cronus Fertilizers (Cronus Chemicals LLC)
PROJECT: Greenfield ammonia/urea plant

SUMMARY STATUS: Financing phase
Awaiting financial close, before project is confirmed and construction can begin; no date yet for groundbreaking. In August 2017, Cronus announced a new EPC partner, a reduced cost for smaller capacity, and a more realistic schedule. The project has been repeatedly postponed over the last few years.

Read more

Donaldsonville, LA — CF Industries

Ammonia plant: Donaldsonville, LA - CF Industries

UPDATED: 09/27/2017 — see Change Log

OWNER: CF Industries Nitrogen LLC (CF Industries Holdings Inc)
PROJECT: Nitrogen fertilizer complex, Brownfield ammonia-urea-UAN plant

SUMMARY STATUS: Operational
Donaldsonville began producing ammonia in 1966. Today, the site is a collection of individual plants, variously owned across the decades by CF Industries as well as Terra, Triad, Mississippi Chemical, First Mississippi, and Ampro. The new ammonia plant was due to start-up in early 2016, but only became operational in October 2016; the new urea plant was commissioned in November 2015, and the new UAN plant in March 2016. Donaldsonville is now "the largest nitrogen facility in the world."

Read more

East Dubuque, IL — CVR Partners

Ammonia plant: East Dubuque, IL - Rentech Nitrogen

UPDATED: 11/21/2016 — see Change Log

OWNER: East Dubuque Nitrogen Fertilizers, LLC (CVR Partners LP / CVR Energy Inc)
PROJECT: Nitrogen fertilizer plant

SUMMARY STATUS: Operational
The East Dubuque nitrogen plant started up in 1965. Rentech completed expansions of the urea line in 2013 and the ammonia line in 2014. In April 2016, Rentech and CVR Partners merged, and the plant now operates as a subsidiary of CVR. Also in 2016, CVR completed minor expansion work on its ammonia plant.

Read more

Geismar, LA — PotashCorp

UPDATED: 10/03/2017 — see Change Log

OWNER: PCS Nitrogen LP (Potash Corporation of Saskatchewan / PotashCorp)
PROJECT: Nitrogen plant, restart, expansion and urea brownfield

SUMMARY STATUS: Operational, Planning Phase
The Geismar ammonia plant started up in 1967 but was idled in 2003, due to the high cost of natural gas feedstock. PotashCorp restarted the plant in February 2013 at a cost of $260 million. Air permit documents from 2014 and 2015 reveal plans for significant future expansions. In September 2016, Agrium and PotashCorp announced a potential "merger of equals."

Read more

Grand Forks, ND — Northern Plains Nitrogen

UPDATED: 07/25/2017 — see Change Log

OWNER: Northern Plains Nitrogen (NPN)
PROJECT: Greenfield nitrogen fertilizer plant

SUMMARY STATUS: Planning phase
World-scale greenfield project led by farmers' co-ops. Seed capital raise exceeded expectations, January 2014. Water permits approved, December 2014; air permit approved, August 2015. Schedule since then severely delayed: fund-raising was complicated by the commodity price drop. "NPN cannot complete the project without significant new financial partners." Awaiting FEED study, EPC contract, and financial close.

Read more

Lima, OH — PotashCorp

UPDATED: 12/20/2016 — see Change Log

OWNER: PCS Nitrogen LP (Potash Corporation of Saskatchewan / PotashCorp)
PROJECT: Nitrogen fertilizer plant, expansion

SUMMARY STATUS: Operational
Announced in 2013, PotashCorp's latest ammonia expansion came online in October 2015 after a 7-week turnaround. The urea expansion came online in 2014. The Lima site has been producing ammonia since 1955. In September 2016, Agrium and PotashCorp announced a potential "merger of equals."

Read more

Mt Vernon, IN — Midwest Fertilizer

UPDATED: 09/18/2017 — see Change Log

OWNER: Midwest Fertilizer Company LLC (Fatima Group)
PROJECT: Greenfield nitrogen fertilizer complex

SUMMARY STATUS: Planning phase
Major setbacks in 2016, when the EPC contract was awarded but then fell apart following a corruption scandal and a failure to secure equity financing. Major setbacks in 2017, related to debt financing. Air permits were extended in 2017. Further progress now depends on winning an argument with the IRS.

Read more

Rockport, IN — Ohio Valley Resources

UPDATED: 09/06/2016 — see Change Log

OWNER: Ohio Valley Resources
PROJECT: Greenfield nitrogen fertilizer plant

SUMMARY STATUS: Financing Phase
Air permit was granted in September 2013; extended in March 2015 and extended again in September 2016. Two major companies awarded FEED and EPC in December 2013; agreements now presumed expired. Financing MOUs in place with foreign investors, February 2014; expired. "Finalization of project financing has delayed project construction." Any announcement of a new project sponsor - or project abandonment - is unlikely until the status of other, nearby greenfields is confirmed.

Read more

Spiritwood, ND — CHS

UPDATED: 08/24/2015

OWNER: CHS Inc
PROJECT: Greenfield nitrogen fertilizer plant

SUMMARY STATUS: Cancelled
CHS gave its $3.3 billion greenfield the green light in September 2014, and cancelled it in August 2015. The project faced intractable issues securing an adequate supply of water, and was beset by spiraling costs. CHS is purchasing a minority stake in CF Industries instead.

Read more

Wever, IA — OCI

UPDATED: 11/14/2017 — see Change Log.

OWNER: Iowa Fertilizer Company (OCI NV / Orascom)
PROJECT: Greenfield nitrogen fertilizer plant

SUMMARY STATUS: Operational
OCI announced the start-up of the ammonia plant in April 2017 but, while the site is mechanically complete and all the downstream plants are capable of production above nameplate capacity, the ammonia plant had trouble ramping up and OCI only acknowledged "Provisional Acceptance" of the project in mid-October. Despite OCI's first-mover advantage, the Wever plant is now two years delayed and more than a billion dollars over budget. OCI wanted to do mergers and acquisitions but didn't have much success: it failed to merge with CF Industries in 2016 and failed to buy out its subsidiary, OCI Partners, in 2017.

Read more