Tag: UAN

Belle Plaine, SK — FNA (ProjectN)

UPDATED: 10/03/2017 — see Change Log

OWNER: Farmers of North America (FNA)
PROJECT: Greenfield nitrogen fertilizer plant

SUMMARY STATUS: Planning phase
FNA is "moving steadily" towards building its own nitrogen fertilizer plant, starting with the establishment of a fertilizer and grain sales and distribution business. In 2017, FNA broke ground on the first of its distribution "supercentres," at Belle Plaine, (delayed from 2016). FNA began work on this project in 2010 and the pre-FEED study for the nitrogen production complex is complete, but FNA still needs to find a major equity investor and a partner to operate the plant.

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American Falls, ID — Magnida

UPDATED: 05/01/2017 — see Change Log

OWNER: Magnida (Magnolia Nitrogen Idaho LLC / Egypt Kuwait Holding Company)
PROJECT: Greenfield nitrogen fertilizer plant

SUMMARY STATUS:
In September 2016, local news reports implied that Magnida was winding down. The project was first announced in 2013, as a revitalized fertilizer version of a power plant initially proposed in 2005. Magnida's equity was originally committed in full, but became uncertain when costs escalated and the project met with resistance, finally the sponsor pulled out and new equity partners could not be found.

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Augusta, GA — PotashCorp

Ammonia Plant: Augusta, GA - PotashCorp

UPDATED: 11/22/2016 — see Change Log

OWNER: PCS Nitrogen LP (Potash Corporation of Saskatchewan / PotashCorp)
PROJECT: Nitrogen plant

SUMMARY STATUS: Operational
Ammonia production began at Augusta in 1964. The present plant started up in 1977, with revamps and expansions in 1996 and 2012, and a significant ammonia expansion during turnaround in 2016. In September 2016, Agrium and PotashCorp announced a potential "merger of equals."

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Belle Plaine, SK — Yara

Ammonia plant: Belle Plain, SK - Yara

UPDATED: 07/19/2017 — see Change Log

OWNER: Yara Belle Plaine Inc (Yara International ASA)
PROJECT: Nitrogen fertilizer complex and brownfield ammonia-urea plant

SUMMARY STATUS: Operational
Built in 1992, the Saskferco project was, until 2016, the newest world-scale, natural gas-based ammonia plant in North America. It was purchased by Yara in 2008, and expanded in 2008-9. Yara considered building a new brownfield ammonia-urea plant but, in 2013, cancelled those plans because costs grew too high and it had concerns about overcapacity.

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Brandon, MB — Koch Industries

Ammonia plant: Brandon, MB - Koch

UPDATED: 10/16/2017 — see Change Log

OWNER: Koch Fertilizer Canada ULC (Koch Industries Inc)
PROJECT: Nitrogen fertilizer plant

SUMMARY STATUS: Operational
In operation since 1967. Koch expanded its Brandon plant in Manitoba, Canada, beginning construction in 2014, for start-up in Spring 2016.

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Cherokee, AL — LSB Industries

Ammonia plant: Cherokee, Alabama - LSB Industries

UPDATED: 19/19/2017 — see Change Log

OWNER: Cherokee Nitrogen LLC (LSB Industries Inc)
PROJECT: Nitrogen production complex

SUMMARY STATUS: Operational
The Cherokee plant has been producing nitrogen fertilizers since 1961, and was acquired by LSB Industries in 2000. With repeated outages over the years, LSB is focused on improving reliability at the site, which serves agricultural and industrial markets; most recently, in 2Q 2017, the Cherokee site reported a 100% on-stream rate.

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Cheyenne, WY — Dyno Nobel

Ammonia plant: Cheyenne, Wyoming - Dyno Nobel

UPDATED: 07/23/2017 — see Change Log

OWNER: Dyno Nobel (Incitec Pivot Limited)
PROJECT: Ammonium Nitrate plant

SUMMARY STATUS: Operational
In operation since 1965, the Cheyenne plant primarily produces industrial ammonium nitrate, for Dyno Nobel's explosives market. It is currently producing ammonia at record levels, although a 4-6 week turnaround is scheduled for 2H2017. The site has been expanded recently, with additions of a second industrial ammonium nitrate plant and a DEF production unit.

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Coffeyville, KS — CVR Partners

Ammonia plant: Coffeyville, Kansas - CVR Partners

UPDATED: 11/21/2016 — see Change Log

OWNER: Coffeyville Resources Nitrogen Fertilizers LLC (CVR Partners LP / CVR Energy Inc)
PROJECT: Ammonia-UAN plant

SUMMARY STATUS: Operational
The Coffeyville plant started up in 2000 and, until 2016, was the newest ammonia plant in the US. It is currently the only ammonia plant in the US to use petroleum coke feedstock. In April 2016, CVR merged with Rentech; and also completed minor expansion work on its Coffeyville ammonia plant.

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Courtright, ON — CF Industries

Ammonia plant: Courtright, Ontario - CF Industries

UPDATED: 09/02/2017 — see Change Log

OWNER: Terra International (Canada) Inc (CF Industries Holdings Inc)
PROJECT: Nitrogen production plant

SUMMARY STATUS:
The Courtright plant has been producing ammonia since 1966, with a second plant commissioned in 1985. Originally built by ICI, later acquired by Terra, it is now owned by CF Industries. An expansion of the urea plant is currently under construction.

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Dodge City, KS — Koch Industries

Ammonia plant: Dodge City, KS - Koch Industries

UPDATED: 10/16/2017 — see Change Log

OWNER: Koch Fertilizer Dodge City LLC (Koch Industries Inc)
PROJECT: Ammonia-UAN plant

SUMMARY STATUS:
In operation since 1968. In 2012, Koch Industries announced potential "production enhancements" at this and other sites but, despite completing major expansions at its other sites, there have been no indications of any expansions at Dodge City.

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Donaldsonville, LA — CF Industries

Ammonia plant: Donaldsonville, LA - CF Industries

UPDATED: 09/27/2017 — see Change Log

OWNER: CF Industries Nitrogen LLC (CF Industries Holdings Inc)
PROJECT: Nitrogen fertilizer complex, Brownfield ammonia-urea-UAN plant

SUMMARY STATUS: Operational
Donaldsonville began producing ammonia in 1966. Today, the site is a collection of individual plants, variously owned across the decades by CF Industries as well as Terra, Triad, Mississippi Chemical, First Mississippi, and Ampro. The new ammonia plant was due to start-up in early 2016, but only became operational in October 2016; the new urea plant was commissioned in November 2015, and the new UAN plant in March 2016. Donaldsonville is now "the largest nitrogen facility in the world."

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East Dubuque, IL — CVR Partners

Ammonia plant: East Dubuque, IL - Rentech Nitrogen

UPDATED: 11/21/2016 — see Change Log

OWNER: East Dubuque Nitrogen Fertilizers, LLC (CVR Partners LP / CVR Energy Inc)
PROJECT: Nitrogen fertilizer plant

SUMMARY STATUS: Operational
The East Dubuque nitrogen plant started up in 1965. Rentech completed expansions of the urea line in 2013 and the ammonia line in 2014. In April 2016, Rentech and CVR Partners merged, and the plant now operates as a subsidiary of CVR. Also in 2016, CVR completed minor expansion work on its ammonia plant.

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Enid, OK — Koch Industries

Ammonia plant: Enid, OK - Koch Industries

UPDATED: 10/16/2017 — see Change Log

OWNER: Koch Fertilizer Enid LLC (Koch Industries Inc)
PROJECT: Nitrogen fertilizer plant, ammonia expansion, urea brownfield

SUMMARY STATUS: Construction Phase
Koch is expanding its Enid plant, the "single largest project investment in company history," increasing capacity on both ammonia lines, debottlenecking the existing urea plant, and building a new urea plant. Ground-breaking took place in October 2014; the project is slightly behind schedule, with construction expected to be complete in 2017.

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Fort Dodge, IA — Koch Industries

Ammonia plant: Fort Dodge, IA - Koch

UPDATED: 10/16/2017 — see Change Log

OWNER: Koch Industries
PROJECT: Ammonia / UAN plant

SUMMARY STATUS:
In operation since 1967. In 2012, Koch Industries announced potential "production enhancements" at this and other sites but, despite completing major expansions at its other sites, there have been no indications of any expansions at Fort Dodge.

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Geismar, LA — PotashCorp

UPDATED: 10/03/2017 — see Change Log

OWNER: PCS Nitrogen LP (Potash Corporation of Saskatchewan / PotashCorp)
PROJECT: Nitrogen plant, restart, expansion and urea brownfield

SUMMARY STATUS: Operational, Planning Phase
The Geismar ammonia plant started up in 1967 but was idled in 2003, due to the high cost of natural gas feedstock. PotashCorp restarted the plant in February 2013 at a cost of $260 million. Air permit documents from 2014 and 2015 reveal plans for significant future expansions. In September 2016, Agrium and PotashCorp announced a potential "merger of equals."

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Grand Forks, ND — Northern Plains Nitrogen

UPDATED: 07/25/2017 — see Change Log

OWNER: Northern Plains Nitrogen (NPN)
PROJECT: Greenfield nitrogen fertilizer plant

SUMMARY STATUS: Planning phase
World-scale greenfield project led by farmers' co-ops. Seed capital raise exceeded expectations, January 2014. Water permits approved, December 2014; air permit approved, August 2015. Schedule since then severely delayed: fund-raising was complicated by the commodity price drop. "NPN cannot complete the project without significant new financial partners." Awaiting FEED study, EPC contract, and financial close.

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Edgard, LA — EuroChem

UPDATED: 10/13/2017 — see Change Log

OWNER: EuroChem Louisiana LLC (EuroChem Group)
PROJECT: Greenfield nitrogen fertilizer plant

SUMMARY STATUS: Planning phase
EuroChem is planning an ambitious entry into the US fertilizer industry, developing one of the largest nitrogen complexes on the continent. The company has announced few details but the vast scale of the project is disclosed in permit documents, most recently including a revised air permit application in November 2016 and a water permit application in December 2016. EuroChem announced a MOU toward an EPC contract in April 2015. Awaiting the full EPC award announcement and a final investment decision from EuroChem's board.

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Kern County, CA — HECA

UPDATED: 03/08/2016 — see Change Log

OWNER: Hydrogen Energy California (HECA), SCS Energy
PROJECT: Greenfield power plant, fertilizer byproduct

SUMMARY STATUS: On hold, indefinitely
Despite years of development, this "clean coal" project never came together. The local oil field backed out, leaving HECA in an existential crisis with no way to sell or sequester its CO2 and, in March 2016, the project put itself on indefinite hold, by withdrawing its application to the CEC.

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Lima, OH — PotashCorp

UPDATED: 12/20/2016 — see Change Log

OWNER: PCS Nitrogen LP (Potash Corporation of Saskatchewan / PotashCorp)
PROJECT: Nitrogen fertilizer plant, expansion

SUMMARY STATUS: Operational
Announced in 2013, PotashCorp's latest ammonia expansion came online in October 2015 after a 7-week turnaround. The urea expansion came online in 2014. The Lima site has been producing ammonia since 1955. In September 2016, Agrium and PotashCorp announced a potential "merger of equals."

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Midwest — Agrium

UPDATED: 11/24/2015 — see Change Log

OWNER: Agrium
PROJECT: Greenfield nitrogen fertilizer plant

SUMMARY STATUS: Cancelled
Agrium abandoned its plans for a world-scale greenfield in June 2013, when the cost estimate approached $3 billion. The company says the project is on hold while it finds a strategic partner and secures a long-term natural gas supply.

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Mt Vernon, IN — Midwest Fertilizer

UPDATED: 09/18/2017 — see Change Log

OWNER: Midwest Fertilizer Company LLC (Fatima Group)
PROJECT: Greenfield nitrogen fertilizer complex

SUMMARY STATUS: Planning phase
Major setbacks in 2016, when the EPC contract was awarded but then fell apart following a corruption scandal and a failure to secure equity financing. Major setbacks in 2017, related to debt financing. Air permits were extended in 2017. Further progress now depends on winning an argument with the IRS.

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Port Neal, IA — CF Industries

UPDATED: 04/17/2016 — see Change Log

OWNER: CF Industries Nitrogen LLC (CF Industries Holdings Inc)
PROJECT: Nitrogen fertilizer complex, brownfield ammonia-urea plant

SUMMARY STATUS: Operational
Port Neal's new ammonia-urea plant started up in December 2016. CF Industries announced the project in late 2012 and began construction in 2013; project costs increased considerably during construction, and start-up was about six-months behind schedule. The new plants are now running at or above capacity.

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Pryor, OK — LSB Industries

UPDATED: 10/10/2017 — see Change Log

OWNER: Pryor Chemical Company (LSB Industries Inc)
PROJECT: Ammonia-UAN plant, expansion

SUMMARY STATUS: Operational
LSB Industries restarted the Pryor ammonia-UAN plant in 2010, after it had lain idle for a decade, and expanded it in 2013. Ammonia has been produced on this site since 1954; the current plant was commissioned in 1997. Reliability has been a major problem at Pryor over the years; in September 2017, "a minor fire" put the plant out of operation for about six weeks.

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Redwater, AB — Agrium

UPDATED: 01/12/2017 — see Change Log

OWNER: Agrium
PROJECT: Nitrogen fertilizer plant, urea expansion

SUMMARY STATUS: Operational, expansion cancelled
The Redwater fertilizer plant, which started up in 1968, may be the largest fertilizer complex in Canada. An expansion of the urea plant was cancelled in 2013. In September 2016, Agrium and PotashCorp announced a potential "merger of equals." Redwater should soon begin feeding its excess CO2 into a new pipeline, the Alberta Carbon Trunk Line, which will transport it to old oil fields for EOR and underground storage.

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